Corrosion Observatory / specimen 04-A

Oxide

Iron surrendering to air. A single mild-steel coupon, watched as a reaction-diffusion rust front nucleates at its scratches and consumes bright metal over compressed decades.

COUPON  A36 · 100×100×3mm
EXPOSURE C5 marine
MODEL   Allen–Cahn
SCALE   ~9 yr / sec
OXIDE
Live corrosion render unavailable — the plate rusts in software.
LIVE · REACTION–DIFFUSION
0000yrElapsed
00.0%Surface corroded
01

The reaction

Bare iron carries a thin, passive film. Break it — a scratch, a dropped tool, a grain boundary at the edge — and water and oxygen reach raw metal. There, iron gives up electrons. It does not return them.

What follows spreads. Each corroding site feeds its neighbours: dissolved iron and hydroxide diffuse outward, seeding the next reaction ring. That is why rust does not appear as a stain but as a front — a bloom with a bright, active edge and a dead, flaking interior.

The plate above runs that chemistry as a bistable reaction–diffusion field — an Allen–Cahn front. Every point is either metal or rust; diffusion drags the boundary between them into fresh steel, so corrosion advances as a filled, blooming front. Where the metal is tougher the front slows, stranding bright islands until they too are taken.

4 Fe + 3 O₂ + 2 H₂O    4 FeO(OH)
bright metal           hydrated iron oxide · rust
  1. A
    Nucleation
    A defect breaks the passive film. Oxidation begins as a point — a pit no wider than a scratch.
  2. B
    Propagation
    Reagents diffuse to fresh metal. The corroded zone widens as a glowing front, one ring feeding the next.
  3. C
    Flaking
    Behind the front, oxide bulks, cracks and lifts, exposing metal beneath. The interior darkens to spent rust.
  4. D
    Consumption
    Fronts merge. The last bright islands close over. The coupon is returned, in full, to the air.
02

Reading the plate

Three states, one field. Colour is not decoration here — it is the value of the reaction at each cell.

Bright metal #7C848C
Passive, uncorroded steel. Brushed, cold, reflective. The corrosion field reads zero here.
Active front #B4562A
The living edge, mid-reaction. Where the field is climbing fastest, the rust glows warm.
Spent rust #7A3A1E
Fully corroded, flaked and dead. The field has saturated; the metal is gone for good.

Specimen record

Coupon 04-A

Filed under atmospheric corrosion · accelerated timescale

Alloy
Mild steel
ASTM A36
Dimensions
100 × 100
× 3 mm plate
Environment
Marine
ISO 9223 · C5
Rate class
≈ 200 µm
per year
Initiator
Scratches
× 5 defects
Field model
Allen–Cahn
bistable front
Endpoint
Full loss
~84 % · reseeds
Observed
Corroding
surface